From Scan to Simulation — Complete Modernization for Legacy Assets
Global Design Solutions (GDS) delivers end to end turnkey modernization for corporations and public sector clients that need to upgrade aging infrastructure, machinery, or systems.
We begin where others stop, capturing precise geometry through 3D laser scanning and carrying your project through design, fabrication, installation, and interactive digital twin visualization.
Whether you are modernizing a manufacturing plant, retrofitting an aircraft component, or rebuilding outdated infrastructure, GDS provides a single accountable partner from field to finish.
Across every industry, aging assets and legacy equipment are holding operations back.
Original drawings are missing, replacement parts are unavailable, and downtime costs are rising. GDS helps clients modernize intelligently, preserving what works, upgrading what does not, and digitizing everything for future efficiency.
Current Market Drivers
Obsolete equipment and unavailable OEM parts
ESG and modernization mandates across industries
Safety and compliance requirements driving digital documentation
Integration of IoT, automation, and remote operations
High demand for retrofitting and reverse engineering
GDS connects the physical and digital worlds, scanning what exists, redesigning what is possible, and delivering what is next.
GDS manages the complete modernization lifecycle through a unified workflow that ensures accuracy, schedule alignment, and accountability.
We lead every phase of modernization by aligning expert teams and verified partners under one coordinated direction. Each discipline, from scanning and engineering to fabrication and installation, operates from the same precise dataset and shared project framework.
This integrated approach eliminates duplication, scope gaps, and miscommunication, resulting in a seamless delivery from concept to completion.
1. Consultation and Scoping
Define project objectives, risks, and stakeholder roles.
On site assessments, feasibility analysis, and cost mapping.
2. 3D Laser Scanning and Capture
High precision scanning of facilities, machinery, and infrastructure.
Point cloud registration and geometric verification.
3. Modeling and Design
Reverse engineering, interference checks, and fabrication models.
Multi discipline design deliverables including piping, structural, and mechanical.
4. Fabrication Coordination
Collaboration with trusted fabricators under GDS leadership for accurate manufacturing.
Quality assurance and dimensional verification prior to delivery.
5. Installation and Commissioning
Field installation, mechanical fit up, testing, and handoff.
Integration of controls, sensors, and automation components.
6. Visualization, Training, and Monitoring
Digital twin creation and immersive visualization for operations and safety.
Interactive VR and AR environments for staff training and predictive monitoring.
From consultation to commissioning, GDS provides a single coordinated workflow that eliminates rework, delays, and misalignment between teams.
Every turnkey solution is powered by aligned expertise.
GDS works closely with a network of engineers, fabricators, and installers, ensuring all disciplines operate from the same verified data and design intent.
Our coordination eliminates fragmentation and scope drift, giving clients a unified experience and a clear line of accountability from start to finish.
One direction, one dataset, one accountable partner — that is the GDS advantage.
Transform legacy machinery into digital ready systems through scan to fabrication workflows.
From conveyor lines to complex assemblies, we handle design, fabrication, and installation with precision alignment across all contributors.
Laser based design for structural frames, supports, foundations, and piping tie ins.
Deliverables include CAD models, fabrication drawings, and isometric packages for in kind or upgraded replacements.
Precise scanning and reverse engineering of airframes, assemblies, and brackets where OEM data no longer exists.
Certified fabrication, on aircraft fit up, and documentation for traceability.
Design and installation of actuators, control systems, and sensor networks that bring intelligence to older assets.
Integration with PLC, SCADA, and cloud systems for data monitoring.
Transform scanned assets into living 3D environments that mirror real world conditions.
Enable predictive maintenance, asset health tracking, and operational insight in real time.
Convert your facility’s digital twin into an immersive simulation environment for workforce training.
Operators can walk through virtual plants, rehearse maintenance, or learn safety procedures inside a precise digital replica.
Aerospace and Defense
Component retrofit, aircraft scanning, sensor modernization, and digital twin for maintenance training.
Power Generation
Turbine and casing retrofits, cooling system upgrades, and predictive monitoring via digital twin integration.
Manufacturing and Industrial Plants
Assembly line scanning, automation retrofits, and operator training through VR visualization.
Water and Infrastructure
Facility scanning, pump modernization, and structural rehabilitation visualized in 3D environments.
Oil and Gas and Energy
Piping tie ins, process upgrades, actuator installations, and real time asset twins for safety and control.
Public Sector and Transportation
Bridge and tunnel rehabilitation, mechanical retrofits, and virtual training for public works and safety operations.
If it exists in the real world, GDS can scan it, modernize it, and bring it to life digitally.
These examples illustrate how GDS turnkey services are applied across different industries and asset types.
Aircraft Retrofit
A legacy actuator is scanned, reverse engineered, and reinstalled with verified precision to extend operational life.
Power Plant Upgrade
A boiler piping system is scanned, modeled, and fabricated using point cloud data for seamless field fit up.
Infrastructure Rehabilitation
A bridge component is digitally captured, redesigned, and replaced with improved accuracy and reduced downtime.
Safety Visualization
A water treatment facility is replicated in VR for operator safety training and maintenance simulations.
Single source accountability, one coordinated partner from scan to install
Aligned expert teams, all disciplines operating under GDS leadership
Proven accuracy, verified geometric data eliminates rework
Faster turnaround, simultaneous design and fabrication workflows
Future ready data, digital twins and models built for reuse
Cross industry capability, aerospace precision in every sector
With GDS, modernization does not stop at installation, it continues in the digital layer.
Ready to modernize your assets?
Submit your project for a Turnkey Modernization Review and discover how GDS can transform your operation from physical to digital.
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